In the modern industrial field, the stability of power supply is crucial. With the continuous improvement of the degree of industrial automation, various precision equipment, production lines and control systems have high requirements for the stability of power. Factors such as poor power infrastructure, frequent power outages, and unstable power grids seriously affect the normal operation of factories, warehouses, and other industrial scenarios. Any short power outage may lead to serious consequences such as production interruption, equipment damage, and data loss. UPS in industrial electricity has gradually increased, bringing new opportunities for industrial power supply, but also accompanied by challenges such as intermittent power supply. The industrial UPS backup power system can quickly switch to backup power during a power outage to ensure the stability of power for industrial equipment and avoid equipment damage and production interruptions. Xindun will introduce how to choose suitable industrial UPS backup power system in the following article.
UPS stands for uninterruptible power supply, which is mainly composed of inverters, batteries and other components. When the city power is interrupted or the power quality decreases, it can instantly switch to the backup power mode to continuously power key equipment and ensure that the industrial production process is not interrupted. It can respond within milliseconds to achieve continuous power supply to key loads. The industrial UPS backup power system is used to meet the needs of industrial power environment. Compared with ordinary UPS, it has stronger anti-interference ability, higher reliability and longer endurance. It can meet the needs of industrial equipment for high power and high reliability power, and operate stably in harsh industrial environments such as high temperature, high humidity and dust.
Choosing a suitable UPS backup power system is the key to obtaining stable power. There are various brands, styles, prices and other products on the market. Industrial power generation has high performance requirements for the system and meets the needs of high power loads. When choosing, Xindun recommends considering the following factors:
1. Power capacity
First, we need to look at the total power of the load equipment that needs backup power, and choose a UPS backup system with sufficient power or even slightly larger power. It is recommended that the rated power of the UPS should be 1.2 to 1.5 times the total load, so that when the equipment starts, even if there is a transient large current, it can be stabilized without power outages. Xindun's UPS backup system has a 3 fold super load capacity, which can protect the startup peak.
2. Battery type and battery life
Based on the duration of emergency power supply required after power outage in the production process, configure a battery pack of appropriate capacity. The backup time usually ranges from 30 minutes to several hours. You can choose lithium batteries or lead acid batteries, etc., combined with the actual budget and usage requirements. Xindun's UPS backup system is equipped with lithium battery BMS communication function, which can monitor the battery status in real time and extend the battery life.
3. Parameter considerations
Pay attention to the UPS conversion efficiency, input and output voltage range, frequency stability, harmonic distortion and other parameters to ensure that it can provide high quality power for the equipment. Xindun's UPS conversion efficiency is as high as 85%, which can generate electricity efficiently and stably.
4. Environmental adaptability
Industrial environments are often accompanied by high temperatures, dust, and humidity. It is best to choose a UPS with strong environmental resistance. Xindun's UPS has an IP20 protection level, a wide temperature operating range, and strong anti-electromagnetic interference products, which can ensure normal operation in harsh environments.
5. Product reliability and stability
Xindun's UPS backup system adopts redundant design, has a good heat dissipation system and perfect protection functions, such as overvoltage, overcurrent, overheating protection, etc. It is a reliable and stable industrial power system.
6. Intelligent management function
Xindun's UPS has RS485 communication interface and mobile phone APP (connected via WIFI or GPRS) remote monitoring, intelligent management and other functions, which makes it convenient for managers to understand the operating status of UPS in real time, discover and solve problems in time, and reduce maintenance costs.
Xindun is a professional UPS power system manufacturer with more than 20 years of manufacturing experience, providing highly reliable and stable backup power solutions for the industrial field. Our three phase UPS backup power system adopts low frequency design and is equipped with advanced power control technology, with excellent grid adaptability and system stability. The power range covers 3.2KW to 160KW, supports voltage configurations from DC 48V/96V/192V/384V to AC 380V/400V, and can flexibly adapt to various industrial scenarios with complex power and strict load requirements. It is widely used in key industries such as manufacturing, mining, communications, medical care, and transportation.
When the power grid is out of power or the voltage is abnormal, the Xindun's UPS system can complete the seamless switching between mains and batteries within 4 milliseconds, ensuring the continuous and stable operation of key load equipment, and avoiding equipment damage, data loss or production interruption caused by sudden power outages. For example: in scenarios with extremely high requirements for power stability such as automated production lines, medical imaging systems, communication data centers, hospitals, rail transit, and manufacturing workshops this fast response performance is the key to ensuring business continuity and safe operation of equipment.
At the same time, Xindun UPS supports 100% three phase unbalanced load output. Even if the three phase load is asymmetric, for example, the load of phase A is large, and the load of phases B and C is small, the system can still maintain stable operation and will not cause failure or power failure due to uneven load distribution. The system improves the compatibility and reliability of UPS in actual industrial applications, and is suitable for complex scenarios with uneven power distribution in workshops and a wide variety of power consuming equipment.
Our UPS system also has three phase input and output functions, which conforms to the industrial standard three phase AC input and output format, meets the docking requirements of various high power equipment and complex power systems, and ensures more stable system operation and more flexible equipment access.
The UPS supports low battery voltage input and is compatible with a variety of battery system configurations, such as lead acid batteries, lithium iron phosphate batteries, etc. Customers can flexibly choose according to actual application needs to reduce the overall system cost. The system supports an ultra wide input voltage range and has a voltage stabilization function. Through automatic voltage regulation and intelligent inverter control, it can effectively deal with problems such as grid fluctuations and voltage imbalance. Even in an environment with severe grid fluctuations, voltage imbalance, and poor power quality, the UPS backup system can still maintain continuous power supply for equipment and stable operation of the system through intelligent voltage regulation, providing continuous and reliable power guarantee for complex application scenarios such as industrial and mining enterprises, transportation hubs, and remote areas.
Our UPS products have passed a number of international authoritative certifications such as CE, TUV, and IEC, and meet the global market access standards for electrical safety, electromagnetic compatibility, and product quality. Whether exported to the Middle East and Africa, or deployed in Southeast Asia and Latin American markets, Xindun UPS systems are qualified for smooth customs clearance and compliant sales, without the need for additional third party testing, saving certification and project delivery cycles.
If your industrial project requires a stable power system, please contact Xindun for OEM consultation.
